Clean Chemical Synthesis in Water
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Green or sustainable chemistry has now attained the status of a major scientific discipline (Green Chemistry: Theory and Practice,1998,Oxford Press) and the studies in this area have led to the development of cleaner and relatively benign chemical processes with many new technologies being developed each year. Among them, much effort has been devoted to the use of nontraditional solvents for chemical synthesis. These unconventional media include solventless (Tanaka,Solvent-free Organic Synthesis,2003, Wiley-VCH;Green Chem.1999,1, 43,DOI;ACS Symposium Series No. 767,2000, American Chemical Society, Washington DC, p 292;Pure Appl. Chem.2001,73, 193,Link), water (Chem. Rev.2005,105, 3095,DOI;Acc. Chem. Res.2002,35, 533.DOI;Organic Reactions in Aqueous Media,1997, John Wiley & Sons;Org. Process Res. Dev.2007,11, 114.DOI), supercritical CO2 (Chemical Synthesis using Supercritical Fluids,1999, Wiley-VCH), ionic liquids (Ionic Liquids in Synthesis,2003, Wiley-VCH), and perfluorinated solvents (Tetrahedron2002,58, 3823.DOI). Water is commonly considered as a benign solvent in view of its non-toxicity and abundant natural occurrence, yet in the semiconductor industry, untreated wastewater contaminated with trace amounts of metals is a serious environmental problem. However, the use and release of “clean water” will have the least impact to the environment, and this article discusses the main advantages of using water as a reaction medium to develop cleaner chemical processes. Selected examples are provided.化学吧 - 化学论坛 - 学术论坛2XzdS0o{0P
1. Direct Utilization of Water-soluble Renewable MaterialsOrganic synthesis in aqueous media is rapidly gaining importance in view of the fact that the use of many toxic and volatile organic solvents, particularly chlorinated hydrocarbons, contributes to pollution. Consequently, it is highly desirable to develop environmentally benign processes that can be conducted in aqueous media. Furthermore, using water as a solvent offers many advantages, such as simple operation and high efficiency in many organic reactions that involve water-soluble substrates, reagents, and renewable materials, such as carbohydrates, without the necessary derivatizations. During the past two decades, many reactions that were conventionally believed to occur only in organic solvent have been developed to run in water. Since the seminal work on aqueous Diels-Alder reactions by Breslow (Acc. Chem. Res.1991,24, 159.DOI), there has been profound research activities in the development of organic reactions in aqueous medium (J. Am. Chem. Soc.1999,121, 6798.DOI), such as catalytic hydrogenation and hydroformylation, metal-mediated carbon-carbon bond formation, water-tolerant Lewis acid catalysis (Acc. Chem. Res.2002,35, 209,DOI;Acc. Chem. Res.2002,35, 533,DOI;Angew. Chem. Int. Ed.2000,39, 1256,DOI) including solid acids (Chem. Rev.2002,102, 3641.DOI), and transition metal-catalyzed carbon-carbon bond formations (Chem Commun.2002, 268.DOI). These reactions provide the possibility of directly modifying water-soluble and renewable materials in water without the necessary protection-deprotection sequences that are commonly associated with conventional chemistry. This has the result of reducing the overall number of synthetic steps as exemplified in the higher carbon-sugar synthesis of (+)-3-deoxy-D-glycero-D-galacto-nonulosonic acid (KDN) from carbohydrate (J. Chem. Soc. Chem Commun.1992, 747.DOI)(Scheme 1).
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Hydrogenation of both C-C unsaturated bonds and C-O double bonds in aqueous medium have been demonstrated using RuCl2(TPPMS)2 with sodium formate as the hydrogen donor (J. Mol. Cat.1990,58, 151,DOI;Organomet. Chem.1989,363, C19.DOI), including asymmetric hydrogenation processes (Tetrahedron Asymmetry,1990,1, 895.DOI) and a highly regio- and stereoselective hydrosilylation of terminal alkynes (Chem. Commun.2003, 1668.DOI).化学吧 - 化学论坛 - 学术论坛d)D@x Pf#p2?
The hydroformylation process is one of the most successful industrial applications of aqueous medium catalysis, as attested by a series of patents describing the recovery of rhodium catalyst and the preparation of water-soluble sulfonated phosphane ligands. The optimized hydroformylation is the Ruhrchemie/Rhône-Poulenc process (Patent, DE-B 3431643,1986) that uses HRh(CO)(tppts)3 as catalyst (Scheme 2). The product is separated from the catalyst solution by a simple phase separation, and the catalyst solution is recharged to the reactor for further reaction with a negligible loss of rhodium catalyst in the organic phase.化学吧 - 化学论坛 - 学术论坛1H0Dv6PZ Sa
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)@K5|mi-k?03. Grignard-type Reactions via Catalytic Reaction of C-H BondsCarbon-carbon bond formation via C-H activation in water (Chem. Rev.2005,105, 3095.DOI) is another potential clean process that can have both high atom efficiency and easy recycling of the catalyst solution. These successful objective of obtaining a theoretical 100% atom efficiency for the Grignard-type reactions via C-H activation in water have been recognized by a PresidentialGreen Chemistry Challenge Awardto Prof. Li. The initial investigation centered on the activation of the sp3 allylic C-H bond using ruthenium catalysts in air and water. The allylic C-H bond was activated via catalysis by RuCl2(PPh3)3, and the functional group of homoallyl alcohols was repositioned to give allyl alcohols. Subsequently, an aldol-type reaction was developed based on the allylic C-H activation in either water or ionic liquid (Org. Lett.2003,5, 657.DOI) (Scheme 3).化学吧 - 化学论坛 - 学术论坛^2O!l!ZE3b~!r
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6N$c:g%u&M8y['y1h3E0Organoclay assemblies bearing 3-aminopropyltriethoxysilane and surfactants in the clay interlayer have proven useful in several organic transformations, such as preparation of benzyl cyanides, thiocyanides, and alcohols from the corresponding benzyl halides and sodium cyanide, thiocyanide, and hydroxide, respectively (Green Chem.1999,1, 95.DOI). In this context, it is important to mention clay doped with 18-crown-6 as a recyclable phase transfer catalyst in nucleophilic substitution reactions that provided relatively improved yields of alkyl azides from alkyl bromides and sodium azide in aqueous medium (Synth. Commun.1999,29, 2823).
LL,PS3i b0Further, it has been shown that alkyl halides and α-tosyloxyketones afforded the corresponding azide derivatives upon treatment with aqueous sodium azide (NaN3) under triphase catalysis or ultrasound irradiation conditions (Cat. Lett.1998,53, 225,DOI;Tetrahedron Lett.1998,39, 2915.DOI). Among the nucleophilic substitution reactions, a study has been conducted to explore the viability of ultrasound as a substitute for a phase-transfer catalyst (PTC) by comparing the results under various conditions, including triphase catalyst under classical (reflux) condition, triphase catalyst in conjunction with ultrasound irradiation at very low temperature, and finally, a two-phase catalyst-free system using only ultrasound irradiation (J. Mol. Cat. A Chemical1999,149, 153.DOI). In a typical example, the alkyl bromide or α-tosyloxyketone and aqueous NaN3 were admixed in the molar ratio 1:1.2 and refluxed with continuous stirring in the presence of organoclay material under classical conditions or under ultrasound irradiation with or without organoclay assembly (Scheme 7).化学吧 - 化学论坛 - 学术论坛?3s(x.R#s
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.Qz;G6O3Me'V6jI0e0Microwave (MW) irradiation, an unconventional energy source, has been used for a variety of applications including organic synthesis (Microwaves in Organic Synthesis2006, Wiley-VCH;Tetrahedron2002,58, 1235,DOI;Microwave Technology-Chemical Synthesis Applications, Kirk-Othmer Encyclopedia2006, 5th Edn,Vol. 16, pp 538-594, John Wiley & Sons) wherein chemical reactions were accelerated because of selective absorption of microwave energy by polar compounds or intermediates, non-polar molecules being inert to the MW dielectric loss.
1A,I,vv.L b]$G \0High-temperature aqueous reactions in continuous (CMR) and batch (MBR) microwave reactors have been explored and the technique has been used to conduct a variety of organic reactions in water. The advantages include less waste generation, safe handling, and low cost as demonstrated by Strauss in the following examples (Acc. Chem. Res.2005,38, 653.DOI).化学吧 - 化学论坛 - 学术论坛.gu0VDT%dn?H B
In general, the hydrolysis of tertiary amides is difficult to achieve even at reflux conditions. A morpholinide derivative has been successfully hydrolyzed to afford 4-t-butylcyclopent-1-enoic acid (70%) in 10 min under microwave irradiation whereas only 40% product was obtained after 4 h reflux under classical conditions (J. Org. Chem.1995,60, 2456) (Scheme 8).化学吧 - 化学论坛 - 学术论坛*Qs9X~ C8T
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~"Bw(LiO0The Fischer indole synthesis of 2,3-dimethylindole (67%) has been accomplished in water from phenylhydrazine and butan-2-one at 220 °C within 30 minutes (Aus. J. Chem.1998,51, 703.DOI) thus circumventing the use of preformed hydrazone or any acid (Scheme 9).化学吧 - 化学论坛 - 学术论坛5[}CA&S:F$~0KE
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The formation of inorganic salts accounts for the major waste generation in the production of various pharmaceuticals and fine chemicals in view of the frequent neutralization of basic or acidic solutions. The MW protocols using high-temperature water as the reaction medium are especially attractive in this context because of the selectivity and usage of less of the acidic or basic agent that eventually reduces the requirement for neutralization (Aus. J. Chem.1999,52, 83.DOI).
(L+y%o,jxH0A9}0Near critical water (NCW), generated in stainless steel pressure vessels or microwave-irradiated Teflon or glass reactors, has proven to be a useful green reaction medium for a variety of organic transformations. The properties of NCW can be fine tuned to attain selectivity for a desired molecule among several possible reaction products. With the increase in temperature and pressure, the dielectric constant and hydrogen bonding decreased and the water ionization and solubility of the organic molecules increased. These extreme changes in properties of NCW have been exploited in the synthesis of naturally occurring isocoumarins of medicinal interest that are normally obtained by aromatic substitution using activated methylene compounds in organic solvent in the presence of a base and stoichiometric amounts of copper catalyst. Pressurized hot water has proven to be an effective reaction medium for such reactions (Green Chem.2003,5, 174.DOI) with the added benefit of selectivity in the formation of1or2(Scheme 10).
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